MANUFACTURING PROCESS
MANUFACTURING PROCESS
Yarn Procurement
To consistently deliver the highest quality to our customers, we source our yarn from industry-leading spinning mills. We carefully select yarn that is made with 100% ring-spun cotton and is contamination-free. Ring-spun cotton is naturally soft, absorbent, and fast-drying. Unlike inferior yarns, it is also incredibly durable, guaranteeing longer-lasting towels that don’t shed or fray.
Yarn Procurement
To consistently deliver the highest quality to our customers, we source our yarn from industry-leading spinning mills. We carefully select yarn that is made with 100% ring-spun cotton and is contamination-free. Ring-spun cotton is naturally soft, absorbent, and fast-drying. Unlike inferior yarns, it is also incredibly durable, guaranteeing longer-lasting towels that don’t shed or fray.
Warping & Sizing
High-quality warping is essential for high-quality weaving. Our advanced warping and sizing machines create uniform tension in yarn, ensuring even winding onto the weaving beam while preserving its strength and stretchability. This leads to stronger yarn, minimized breakage during weaving, and enhanced fabric texture and durability.
Warping & Sizing
High-quality warping is essential for high-quality weaving. Our advanced warping and sizing machines create uniform tension in yarn, ensuring even winding onto the weaving beam while preserving its strength and stretchability. This leads to stronger yarn, minimized breakage during weaving, and enhanced fabric texture and durability.
Weaving
Our weaving department utilizes 32 versatile looms, including dobby and jacquard looms, both shuttleless and air jet. This allows us to make a wide variety of designs, ranging from plain borders to intricate designs and patterns. Our towels are densely woven with higher Picks Per Inch (PPI) and plush, long terry loops, yielding a super soft and absorbent fabric. The dense weave also enhances durability, allowing the towels to withstand frequent use and washing.
Weaving
Our weaving department utilizes 32 versatile looms, including dobby and jacquard looms, both shuttleless and air jet. This allows us to make a wide variety of designs, ranging from plain borders to intricate designs and patterns. Our towels are densely woven with higher Picks Per Inch (PPI) and plush, long terry loops, yielding a super soft and absorbent fabric. The dense weave also enhances durability, allowing the towels to withstand frequent use and washing.
Dyeing & Bleaching
Terry is processed on the latest automatic soft flow dyeing machines, dryers, and stenters. Our commitment to safety and the environment is reflected in the use of AZO free dyes. We offer reactive and vat dyeing options, along with organic and anti-microbial treatments. Our controlled dyeing process ensures colour stability, softness, and superior quality in our towels.
Dyeing & Bleaching
Terry is processed on the latest automatic soft flow dyeing machines, dryers, and stenters. Our commitment to safety and the environment is reflected in the use of AZO free dyes. We offer reactive and vat dyeing options, along with organic and anti-microbial treatments. Our controlled dyeing process ensures colour stability, softness, and superior quality in our towels.
Stitching & Finishing
Our production facility houses four stitching departments, three for towels and one for bathrobes. These departments are equipped with over 100 stitching machines for towels and bathrobes. Stringent quality checks are performed throughout the production process. After stitching, towels undergo a thorough finishing process to remove any imperfections. The finished towels are then folded, packed, and stored for distribution.
Stitching & Finishing
Our production facility houses four stitching departments, three for towels and one for bathrobes. These departments are equipped with over 100 stitching machines for towels and bathrobes. Stringent quality checks are performed throughout the production process. After stitching, towels undergo a thorough finishing process to remove any imperfections. The finished towels are then folded, packed, and stored for distribution.